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Grouting Project with IMER Koine 4 EVO Hi-Flow

High-Flow Grouting with IMER Koine 4 EVO Hi-Flow

High-Flow Grouting with IMER Koine 4 EVO Hi-Flow

The project required large-volume grouting using pre-mixed grout in bag form (up to 220 bags per hour). To achieve speed, consistency, and long-distance pumping, the IMER Koine 4 EVO Hi-Flow was deployed.

This system is equipped with a Rotor-Stator pumping unit and a turbo mixer, ensuring double mixing for maximum material homogeneity before grout delivery.


Equipment Deployed:
  • Model: IMER Koine 4 EVO Hi-Flow (1106320)

  • Dimension: 722 × 1187 × 1455 mm

  • Power Supply: 400V / 50Hz / 17A

  • Max Installed Power: 6.8 kW

  • Mixing Motor Power: 5.5 kW

  • Feeding Wheel Gearmotor Power: 0.75 kW

  • Electropump Motor Power: 0.55 kW

  • Material Flow: Up to 80 L/min

  • Pumping Height: 30 m

  • Pumping Distance: 80 m

  • Hopper Capacity: 140 L

  • Loading Height: 900 mm

  • Sound Pressure Level: <80 dB(A)

  • Weight: 250 kg


Execution
  1. Material Feeding – Operators loaded StoCrete NSG grout bags directly into the 140L hopper.

  2. Mixing Process – Dry material immediately sucked by the Rotor-Stator pump, then re-mixed via turbo mixer with automatic water dosing.

  3. Pumping Operation – High-flow grout continuously delivered through hoses to designated application areas, up to 30m vertical and 80m horizontal.

  4. On-Site Workflow – Four operators worked simultaneously to maintain feeding, pumping, and hose placement.

  5. Daily Maintenance – End-of-day cleaning ensured smooth and reliable next-day operation.


Results
  • Maintained continuous pumping with minimal downtime.

  • Delivered high homogeneity and bonding strength.

  • Reduced manual mixing & carrying, saving both manpower and time.


Conclusion

The IMER Koine 4 EVO Hi-Flow provided a high-output, reliable, and efficient solution for this project. Its ability to handle large volumes, long-distance pumping, and consistent mixing quality made it an essential machine for grouting applications in demanding construction environments.

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