Floor Preparation Project -On Site Training

Project Description

Provision of comprehensive on-site technical training and operational support for the HTG-800-4E Floor Grinder, focusing on correct machine setup, operation procedures, performance optimization, and safety practices. The training was designed to ensure operators achieve full familiarity with the machine’s mechanical and electrical systems and are able to operate the equipment efficiently under actual working conditions.

Machine Specifications:

• Model: HTG-800-4E Floor Grinder

• Motor Power: 20HP Electric Motor (E.M)

• Inverter Capacity: 25HP Inverter

• Working Width: 800 mm

• Drive System: Planetary Gearbox

• Grinding Configuration: 4 Disc System

Scope of Services

1. Pre-Operational Assessment

• Verification of machine condition, mechanical integrity, and electrical connections

• Inspection of planetary gearbox, grinding heads, and disc mounting systems

• Confirmation of inverter compatibility and power supply requirements

2. Machine Setup and Commissioning Support

• Supervised installation and securing of grinding discs

• Calibration of inverter parameters including speed control and load management

• Alignment and balancing checks to ensure smooth and vibration-free operation

• Connection and inspection of dust extraction interface

3. Operational Training and Demonstration

• Step-by-step demonstration of start-up, operational, and shutdown procedures

• Explanation of planetary gearbox operation and grinding pressure distribution

• Guidance on selecting appropriate grinding speed and disc configuration for various surface conditions

• Practical demonstration of controlled grinding techniques to achieve uniform surface profiles

4. Safety and Compliance Briefing

• Electrical safety procedures and lock-out / tag-out awareness

• Mechanical hazard identification and safe operating distances

• Personal Protective Equipment (PPE) requirements

• Emergency stop function testing and response procedures

5. Maintenance and Troubleshooting Guidance

• Routine inspection and preventive maintenance requirements

• Cleaning procedures for grinding heads and dust control components

• Identification of common operational issues and corrective actions

• Best practices to minimize wear on gearbox, discs, and inverter components

Methodology

Training was delivered through structured technical briefing followed by supervised hands-on operation. Operators were required to demonstrate correct handling of the machine under real working conditions to confirm competency and understanding. Emphasis was placed on safe work practices, equipment longevity, and productivity optimization.

Performance Outcome

• Operators achieved full operational competence in the use of the HTG-800-4E system

• Machine deployed in accordance with manufacturer specifications and site safety standards

• Improved grinding efficiency and surface consistency

• Reduced risk of equipment misuse and unplanned downtime

Value to Client / Main Contractor

• Assurance of professional equipment commissioning support

• Enhanced safety compliance and operational reliability

• Optimized equipment performance aligned with project quality requirements

• Reduced learning curve for site operators and supervisors